How to maintain periodic maintenance of equipment in a printing plant

印刷机是印刷厂所有设备中利用率最高的设备之一。保证印刷机的正常运转，日常维护和保养是必不可少的也是非常必要的。下面从以下几个方面简单谈一谈机器的日常维护与保养：

Printing presses are one of the most efficient equipment in all printing plants. To ensure the normal operation of printing presses, routine maintenance and maintenance are essential and necessary. From the following aspects, let's talk about the daily maintenance and maintenance of machines.

一、印刷班组在印刷生产过程中，要关心、爱护设备

First, the printing team should care and cherish the equipment in the printing process.

在印刷生产过程中，操作人员要时刻关注设备状态，巡检供纸部、印刷单元、折页部分、电柜、水箱和压缩机、弯板打孔机、其他辅机等是否有异常，一旦发现异常，应及时停机、随时查找原因、排除故障，将故障扼杀在萌芽状态，避免造成更大的损失。

In the process of printing production, operators should always pay attention to the state of equipment, inspection for paper, printing units, folding parts, electric cabinet, water tank and compressor, bending plate punching machine, other auxiliary machines, etc., if there is abnormal, it should stop in time, find out the reason at any time, eliminate the fault, and kill the fault in the bud. State to avoid greater losses.

二、严格要求设备日常维护保养工作

Two. Strict requirements for daily maintenance and maintenance of equipment

1：每天早上机长在开机前，要检查印刷设备的观察视窗、液晶屏和控制台是否有异常。

1: every morning, the captain wants to check whether there is any exception in the observation window, LCD screen and console of the printing equipment before turning on the machine.

2：检查墨斗上的挡片是否按紧顶死，以避免印刷过程中出现漏墨现象，导致印刷设备的侧壁堆积油墨。

2: check whether the retaining piece on the ink fountain is tightly pressed to death, so as to avoid ink leakage in printing process, resulting in ink accumulation on the side walls of printing equipment.

3：在生产过程中，操作人员衣服的袖口、下摆应扣紧，操作人员应穿软底球鞋，不允许在设备踏板上堆放杂物（如油墨桶、油壶、洗车水和等），在打开挡板机罩时应轻拉轻放，不允许抛扔工具。

3: in the process of production, the sleeves and hem of the operator's clothes should be fastened. The operators should wear soft ground shoes. They should not be allowed to pile up sundries on the equipment pedals (such as ink buckets, oil bottles, car washing water and so on).

4：检查橡皮滚筒、印版滚筒的清洁状态。在早上没有生产之前，厂房往往比较安静，这时候应该低速运转设备，检查是否有异常声音，仔细听每个印刷单元的气路，检查气管是否有老化开裂、气缸漏气的现象。很多印刷企业都不重视气路漏气的问题，他们往往忽略了气路漏气不仅会加速气泵老化，还会造成生产中水路、墨路合压不到位，最终影响印品质量。

4: check the cleaning condition of rubber roller and printing plate cylinder. Before the production in the morning, the factory is often quiet, this time should be low speed operation equipment, check whether there is abnormal sound, carefully listen to each printing unit gas road, check whether the trachea has aging cracking,www.rudonbeng.cnwww.changdebanjia.cn www.liushuicaomj.com.cnwww.gelidunmj.cnwww.jianchajingmj.com.cnwww.huafenchimj.cn cylinder leakage phenomenon. Many printing enterprises do not pay attention to gas leakage problems, they often ignore the gas leakage will not only accelerate the gas pump aging, but also cause the production of water road, ink road pressure is not in place, and ultimately affect the quality of printing products.

5 ：每天严格按照操作手册进行日保养，做到认真细致，对加油点、清洁点做到一丝不苟，不要因为生产而忽略保养或者敷衍了事。

5: daily maintenance in strict accordance with the operation manual, careful and meticulous, to the refueling point, clean point to be meticulous, do not ignore maintenance or perfunctory because of production.

6：每天下班前，要对设备进行全面清洁，清洗墨路和水路的胶辊、印版滚筒、橡皮滚筒，拆除每个印刷单元的墨斗片基，清洁肩铁、刮墨刀。

6: every day before work, we should clean the equipment in an all-round way, clean the rubber roller, plate roller and rubber roller, remove the base of the ink bucket of each printing unit, clean the shoulder iron and the scraper.

三、周期维护保养必不可少

Three, periodic maintenance is essential

将设备周期维护保养分为月保养和季度保养。周期维护保养项目应该严格按照高斯的操作手册认真执行。班组人员在上机前都要接受过严格的培训，培训内容包括设备的油眼、加油点、保养细节和手册上规定的保养内容，通过考核方可上岗。

Equipment cycle maintenance is divided into monthly maintenance and quarterly maintenance. Periodic maintenance items should be strictly implemented according to Gauss's operation manual. Group personnel should receive strict training before boarding. The training contents include oil eyes, refueling points, maintenance details and maintenance contents as stipulated in the manual.

在每一次保养之前，印刷车间主管应做出相应的保养计划。以季度保养为例，季度保养时间是2～3天，在保养时，除了操作手册上的要求外，还要就平时工作中出现的故障协同设备科的技术人员一同解决。

Before each maintenance, the printing shop supervisor should make corresponding maintenance plan. Take quarterly maintenance as an example, the quarterly maintenance time is 2~3 days, in maintenance, in addition to the requirements of the operation manual, but also on the usual work in the breakdown of the technical staff of the equipment department together.

设备日常维护保养是设备维护保养的关键，印刷企业应该给予足够的重视，除此之外，印刷企业还应该重视设备日常的小问题，对其进行及时处理，以免造成大问题。

The daily maintenance of the equipment is the key to the maintenance of the equipment. The printing enterprise should pay enough attention to it. In addition, the printing enterprise should pay attention to the small problems of the equipment daily and handle it in time so as not to cause big problems.